Can produce 50000 pieces per day! Building a "one-stop" intelligent manufacturing service network

Amidst the ever-changing global supply chain and the challenges of deep restructuring, Xiamen Jinen Plastics Co., Ltd. is like a shining new star, with its unique "equipment+service" dual barrier model, firmly entering the core supplier ranks of leading enterprises in the fields of healthcare, automotive, consumer electronics, and becoming a highly anticipated industry model. This powerful enterprise stands out in the fierce market competition with its astonishing hard power of delivering 50000 products per day. Behind this outstanding achievement is a cutting-edge innovation system that deeply integrates digital management and flexible production, quietly reshaping the pattern of the plastic manufacturing industry.
Full industry chain layout: 72 hour response to complex demands
Xiamen Jinen Plastics Co., Ltd. is highly forward-looking in its development strategy, resolutely investing huge amounts of money to carefully build a cluster of 40 sets of full process production equipment, successfully constructing a complete industrial chain that is interconnected and closely coordinated. In the mold development process, the company has introduced advanced 3D printing rapid prototyping technology, which can quickly transform product design concepts into physical models, greatly shortening the mold development cycle from weeks to just a few days, greatly improving project efficiency. During the injection molding process, the company achieved an astonishing ± 0.02mm precision control, which means that every injection molded product can accurately meet the design dimensions and have extremely high quality stability. Whether it is small precision components or large plastic products, they can perfectly meet the strict requirements of customers. The silicone coating process has reached the top level in the industry, and its products have successfully passed the medical grade non-toxic certification. This certification has opened the door for the company's products to enter the high safety requirements of medical and other fields, ensuring the safety and reliability of the products when in direct or indirect contact with the human body. In the electronic/hardware integration sector, the company utilizes advanced automation assembly technology. Through carefully programmed robotic arms and high-precision automation equipment, electronic components and hardware parts can be quickly and accurately integrated and assembled with plastic bodies. This not only improves assembly efficiency but also greatly enhances the quality consistency of product assembly.
Taking a new energy vehicle charging pile project as an example, the project has put forward extremely high requirements for product design innovation, quality reliability, and delivery timeliness. After the customer provided the drawings, Xiamen Jinen Plastics Co., Ltd. responded quickly. The mold development team relied on 3D printing rapid prototyping technology to produce the mold prototype in just 3 days, winning valuable time for subsequent production. The injection molding department efficiently completed the injection molding process with ± 0.02mm precision control technology, taking only 4 days. The silicone encapsulation and electronic/hardware integration departments are closely cooperating to fully promote the project progress. In the end, the company successfully delivered the first batch of samples to customers within 11 days, while traditional methods often take about 27 days to complete the same task. This delivery was 60% faster than traditional methods, fully demonstrating the excellent efficiency of the company's entire industry chain layout in responding to complex needs.
24-hour service: cross time zone "manufacturing cloud escort"
In order to better meet the diverse needs of global customers, Xiamen Jinen Plastics Co., Ltd. has actively established a highly professional multilingual customer service team in English, German, and Japanese. These customer service personnel not only have fluent language communication skills, but also have a deeper understanding of the company's product knowledge and business processes, and can provide thoughtful and professional 24/7 online support for global customers. Whether it is customer inquiries during the product selection stage, progress inquiries during order execution, or technical support needs for product after-sales, the customer service team can respond quickly and provide satisfactory answers.
At the same time, the company has achieved real-time sharing of production progress data with customers through advanced ERP systems. During the production process, each critical node will automatically trigger warning prompts. Customers only need to log in to the dedicated system page to have real-time and intuitive access to the production progress of orders, from raw material procurement and warehousing, completion of various production processes, to final product quality inspection and packaging and shipping, all information is clear at a glance. According to 2022 data, the satisfaction rate of the company's emergency order response is as high as 98.7%. A well-known North American automotive parts company customer once highly praised: "Even if there is a 12 hour time zone difference from us, the engineers at Xiamen Jinen Plastics Co., Ltd. are always able to solve problems in the first place. Whether it's late at night or early in the morning, as long as we make a request, their team will act quickly. Whether it's product quality consultation or production schedule change requirements, they can respond quickly and provide perfect solutions, allowing us to have no worries during the cooperation process This cross time zone and consistent high-quality service has earned the company high trust and widespread praise from global customers.
The 'digital password' behind efficiency
On the path of pursuing efficient production, Xiamen Jinen Plastics Co., Ltd. continuously explores innovation and achieves intelligent upgrading of production management by introducing advanced MES production execution system. The system is like an intelligent commander, capable of real-time monitoring of the operating status of each device, accurately collecting device operating data, including device operating time, production quantity, fault alarms, and other information. Based on these real-time data, the system can use intelligent algorithms to optimize production scheduling, arrange equipment production tasks reasonably, avoid idle and excessive use of equipment, and successfully increase equipment utilization to 92%. At the same time, in terms of mold changing technology, the company has invested a large amount of research and development resources. By optimizing the mold structure design, adopting rapid positioning and locking devices, and other measures, the mold changing time has been greatly reduced from several hours in the past to 15 minutes, greatly improving the production continuity and efficiency of the equipment.
Entering the second quarter of 2023, the company will further increase its technological investment and add 20 industrial robots. These industrial robots have a high level of automation and intelligence, and can accurately complete various complex production operations such as product handling, material sorting, assembly and processing according to preset programs. During night shift production, industrial robots can achieve unmanned production, which not only effectively reduces labor costs, but also further improves production efficiency and product quality stability. The relevant person in charge of the company said, "Our goal is not only to pursue production speed, but also to make every product withstand rigorous inspection. While improving production efficiency, we always regard product quality as the lifeline of the enterprise. Through the deep integration of digital management and advanced equipment, we provide customers with high-quality and efficient plastic product manufacturing services, and continue to lead the trend of industry development